Metal, plastic and cardboard barrels have long overshadowed for the expedition of most items, but as far as wine and whiskey is concerned, especially bourbon whiskey, oak barrel still reigns.
Bourbon’s request was great for the barrelBecause 3.2 million new barrels were filled with whiskey last year in Kentucky only, and more than 14 million full barrels age in the state. Barrel is not only a container – it is also a key ingredient in the creation of Bourbon, according to Bardstown Bourbon Master Blender Dan Callaway.
“To make a big whiskey, you have to start with a big distillate, a clear spirit. But then the magic comes from a barrel. The fact that it is a new charred oak,” said Callaway. “It’s just incredible.”
Despite the bourbon having recently been threatened or struck by rates by other countries in retaliation President Trump’s pricesThe huge Bardstown distillery still produces enough whiskey to fill more than 5,000 barrels per week.
What is the importance of a barrel for bourbon
By federal law, for a spirit to be called Bourbon, it must be aged in a new container in charred oak. Between 50% and 80% of the flavor of a bourbon will come from the barrel, said Callaway. The rest of the flavor comes from puree: grains like corn, wheat and rye which are mixed with water and fermented with yeast.
The transparent liquid of the Mash Bill goes in the barrel because which is essentially Monshine, then takes out a grilled color with a smooth flavor.
60 minutes 
“I always compare it to a rocking, ok? So when it comes out of the motionless Moshine, as you said, it’s a rocking that is unbalanced,” said Callaway. “But each year that passes the aging of the barrel, the rocking is in balance. And what a barrel brings is caramel, vanilla, spices to cooking.”
In independent Stave, the largest wooden barrel manufacturer in the world, the CEO Brad Boswell explained that the gear of the interior of the barrel before filling it brings sugars in the wood on the surface.
“There is a reason why people still use oak barrels 2,000 years later,” said Boswell.
Although most people expect a wooden barrel to feel like a campfire after being briefly set on fire or “charred”, that is not the case, said Boswell.
“It no longer smells of confectionery,” said Boswell – think of caramel, vanilla and cinnamon.
Filled barrels are aged in massive warehouses called Rickhouses, where temperature oscillations play a crucial role in the development of Bourbon’s smooth character.
“We want these swings. When it is, you know, when it is really hot, things develop, let the liquid in. When it is cold, it contracts,” said Callaway. “And it is this natural progression of in, which ages the bourbon as beautifully as the liquid interacts with the wood.”
How companies make Bourbon barrels today
The barrels of Bourbon de Spave independent, founded in 1912 by the great-grandfather of Bowll, began like white oak logs. The newspapers are introduced into what is called an aptitude mill, where they are cut into ever dirty pieces – ranges – which are then arranged in batteries and outside the outside for 3 to 6 months. From there, the Staves are heading for neighboring cooperation, where barrels are built.
The new Boswell cooperate produces thousands of barrels every day, with 28 to 32 scissors in each barrel.
60 minutes 
“Most of the barrels we do today are tailor -made,” said Boswell. “We know exactly who this barrel goes, what a distillery.”
They do not use any nail or glue to keep the barrel together. Once a barrel has been raised, mainly by hand, he travels a series of steps, including being toasted and then charred inside, to prepare it to hold the new whiskey. The charment is occurred in a coal oven where the interior of the barrel will be burnt down. They call it Alligator Char, said Boswell, as it will make the interior look like an alligator back.
Bourbon barrels enjoy the second life in the world
Most barrels made by independent Spave can be used for more than 50 years, but they can only be used for Bourbon. Once a bourbon has aged inside the charred container, a barrel no longer meets the requirement to be a new charred oak container.
Instead, the barrels used are in demand for aging a multitude of other minds.
When a barrel of Bourbon is emptied, about two gallons of the mind are left behind, trapped in the wood, said Boswell.
“Many secondary users are looking forward to putting their product back in the barrel for four, six, 10, a Lotta Scotches, 12, 18,” said Boswell.
The sweet taste of Bourbon will be removed during the aging process of other minds.
Jessica and Ben Loseke, owners of Midwest barrels, are the second stop for many barrels used. Their Kentucky warehouse is stacked with rafters with empty barrels.
60 minutes 
“We really consider our role in industry as the displacement as many barrels of the original source at the next point of stop as soon as possible,” said Jessica Lostke.
When they started, a large order for the Lostkes was a few barrels. But now a large order is 10,000 barrels. Their entire warehouse has returned every few weeks.
About 80% of midwest barrel activities are abroad. India, China, Scotland and Ireland are the largest markets in the company.
Kentucky alone exported more than $ 300 million in used barrels last year – and it was just for Scotland, according to Kentucky Distillers’ Association.
Barrels in Scotland are used to age Scottish whiskey up to 40 years old, but bourbon barrels used are also used for tequila, rum, pisco, cachaça and beer, said Boswell.
One of Bardstown Bourbon’s offers – an American whiskey – is a real world traveler. Whiskey is finished in barrels of Indian whiskey, which in turn are traditionally aged in a barrel of bourbon. The barrel therefore begins in Kentucky, heads for Bangalore, then returns home.
